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The Flexible Exhaust Products business unit of TRU-FLEX is engaged in the research, development, design and application of a range of technologies centered around exhaust bellows which are sometimes referred to as corrugated flexible pipe or some other similar terms.

Most commonly, exhaust bellows are designed to limit the motion/kinetic energy within or passed along from the engine to high-cost emissions systems by absorbing displacements and vibrations and accommodating thermal expansion. All TRU-FLEX flexible metal exhaust products can help customers remain compliant with international internal combustion engine emissions standards such as EPA Tier 4, Euro 4, 5 & 6, China 5 & 6, India BS 5 & 6, and so on.

Applications

TRU-FLEX exhaust bellows can be found On Engine, Between Turbos, Between Turbo and Aftertreatment and even between Aftertreatment and the Silencer or Outlet Pipe for On- and off-highway commercial vehicle exhaust systems for:

Trucks
Construction
Marine

Buses
Forestry
Power Generation

Tractors
Mining
Military

Products

Standard Bellows

The first and most common combination of features is what we like to call “Standard Bellows.” TRU-FLEX's standard bellows offer excellent thermal expansion and vibration/motion control while meeting industry required leak specifications. They also deliver extremely long fatigue life if no torsional motion is present.

Features

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Corrugated stainless steel body
Internal polylock liner (optional)
External braid (optional)
External mesh (optional)
Vibration damping mesh (optional)

Severe Duty Bellows

TRU-FLEX’s Severe Duty Bellows is the second sub-grouping of products and they are aimed at offering excellent durability in difficult applications. In addition this design combination reduces static loss and has superior thermal insulating properties when compared to standard bellows. The robust design withstands severe displacements and includes a braided exterior that protects the bellows from external damage.

Features

Corrugated stainless steel body
Internal polylock liner
External braid
Vibration damping mesh (optional)

Torsional Bellows

The third family to discuss is the Torsional Bellows. It is basically the Standard Bellows listed above with the addition of TRU-FLEX’s patented torsional joint. The Torsional Bellows line of flexible metal exhaust hoses is the ideal solution for a decoupler that will accommodate a full range of motion, including torsion or twisting motion. The torsional joint is, for all intents and purposes, a sealed slip joint and allows for the ends to rotate relative to each other. Some customers use this feature to ease assembly of the exhaust system.

Unlined

TRU-FLEX's Unlined Torsional Bellows offers extremely long fatigue life and is compliant with North American and European Emissions Standards.

Features

Patented B/T Joint
Bellows Body
Variety of ends

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Lined

Lined Torsional Bellows offers enhanced durability and the added benefit of noise reduction. This product has excellent thermal insulation properties, potentially eliminating the need for extra insulation. It also reduces static loss.

Features

Patented B/T Joint
Bellows Body
Polylock Liner
Mesh Ring (optional)

Premium Lined (Interlock and Mesh Damping Material)

Insulated Torsional Bellows delivers enhanced durability and the added benefit of vibration damping within the exhaust system. This is an ideal de-coupler to be used in situations where high frequency vibrations exist.

Features

Patented B/T Joint
Bellows Body
Polylock Liner
Mesh Ring (optional)
Ends (optional)

More InformationCheck it out Torsional Bellows in Action

Insulated Bellows

Insulated Bellows add insulation to the mix. Insulated bellows assemblies are intended to keep precious heat inside the exhaust stream. A number of low- and high-tech materials and application methods (blankets, socks, metal encapsulation, …) are available to be engineered into your solution.

Features

Corrugated stainless steel body
Internal polylock liner
Vibration damping mesh (optional)
Straight and/or bent flange end fittings
Full coverage insulation
Silicone bellows exterior

Low Skin Temp Bellows

The Low Skin Temp Bellows are similar to the insulated bellows listed just above but they include an extra bellows made from reinforced silicone to keep the external temperature of the bellows down. Depending on application this can serve the purpose of human skin contact safety or the lowering of risk igniting materials (such as wheat chaff or cotton) which may otherwise come into contact with the hot surface of the metal bellows inside. Of course the layers of insulation also provide heat retention within the exhaust stream.

Features

Corrugated stainless steel body
Internal polylock liner
Vibration damping mesh (optional)
Straight and/or bent flange end fittings
Full coverage insulation
Silicone bellows exterior

Insulated Rigid Tubes

Insulated Rigid Tubes are a special product where the bellows are found inside a rigid tube and DO NOT provide vibration isolation such as traditional bellows but do afford the enablement of internal insulation or air gap within complex rigid tube assemblies.

Complex Assemblies

It is what it sounds like. Our most complex flexible assemblies can be made from many or all of the products features listed in one or multiple bellows in an assembly which includes multiple straight and bent sections of pipe and other features for mating to other exhaust components or attaching the assembly to a chassis.

Product Summary

The following table summarize the features available as standard or optional in the above products. With few exceptions all of these features can be combined in a myriad of ways. We suggest you engage with your Sales Engineer to discuss what is the best solution fitting your needs.

Corrugation	Polylock Lining	Braided Cover	Torsional Joint	Mesh Rings	Insulation	Silicone Bellows Cover	End Features / Bends / Brackets	Locally Reduced Bellows	Special Alloys
Standard
Torsional
Severe Duty
Insulated
Low Skin Temp
Rigid Tube
Assemblies

Key:

Standard

Optional

Resources

Features and Benefits of Bellows

There are 8 feature categories which can be combined in many many ways to achieve the benefits our customers need to solve their challenges. The following table illustrates a summary of the key features (columns) and benefits (rows).

Corrugation	Polylock Lining	Braided Cover	Torsional Joint	Mesh Rings	Insulation	Silicone Bellows Cover	End Features / Bends / Brackets	Locally Reduced Bellows	Special Alloys
Displacemnent
Vibrations
Temperatures
Noise
Backpressure